Magneto
puller
Two part puller used to pull magneto on all Rotax points ignition
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876 065
Puller (20) |
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876 080
Puller ring (18) |
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940 580
Bolts (19)
3 required |
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876 950 Dial indicator
Used to aid in timing all Rotax engines equipped with points and
condenser ignitions systems. Can also be used for any continuity
tests.
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Alignment bar(s)
Used to align cylinders prior to torquing heads on
503/582 Rotax ultralight engines. Cylinder alignment tool 876 570
( You can also place the cylinder head on upside down to align
cylinders.)
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 Wrist
pin clip insertion tool
Used to install wrist pin clips in piston on all Rotax
ultralight engines. Part # 877 015
This tool is a must - while it can be done with an
ice pick style probe the tool pays for itself in less "aggravation."
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Part # 877 015 Wrist Pin Clip Insertion
Tool |
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Piston fixation - 1
required tool a specially designed tool for holding pistons in place ,
when reinstalling cylinders. (A pair of pliers with
rubber coated handles will work.)
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 Reduction
drive gear puller
Used to pull gear on crankshaft on most Rotax ultralight engines
equipped with Rotax A and B reduction drives.
276 808
| Reduction
drive gear puller #276 808 |
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Crankshaft locking
pin
A specially designed pin for locking up the crankshaft
on Rotax ultralight engines. The use of any other pin for this purpose
can cause severe engine damage. Part #876 640 Crankshaft fixation pin.
This pin is comes with the Rotax engine tool kit.
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 Piston
pin puller
Used to remove wrist pins from piston, and install and remove cageless
bearings. 877-091
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Piston
pin puller #877-091 |
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Circlip removal tool
Used to remove circlips from pistons, during disassembly of Rotax
ultralight engines. ( A bent ice pick style of tool.)
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| Mechanics tools
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Allen wrenches
4 mm required to remove stator unit
5 mm required to remove fan tower
6 mm required to remove exhaust manifold and crank bolts
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Feeler gauges
Used to set point, and spark plug gap on Rotax ultralight engines.
Used to measure ring end gap.
Used to measure cylinder/piston wear.
Used to measure point gap. (Brass gauges are preferred) |
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| Spark plug wrench
used to remove spark plugs. Used to remove fan pulley nut. Supplied
with Rotax tool kit. |
Sockets
10 mm used to remove recoil, lower shroud and crankcase bolts
13 mm used to remove top shroud bolts, intake manifold, cylinder head,
and crankcase bolts.
24 mm used on magneto puller
1 3/16 "/30mm 6 point, used to remove magneto nut.
Ratchet
Used in conjunction with sockets in disassembly of the Rotax
ultralight engine. |
Screw drivers
blade/Phillips
Used to remove top of carburetor. Used to remove intake flange, adjust
carburetor, adjust points, tighten carburetor clamps.
Wire brush
Used in the cleaning of engine parts after disassembly.
Torque wrenches
1. inch lbs - 0 - 300
2. ft lbs -0 - 100
Used in torquing all the nuts and bolts during reassembly.
Cylinder hone
Used to remove glaze on cylinders, and install proper cross hatching
pattern.
Hone Oil |
